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</div> </div> <div class="content"><p>燒結磚生產窯爐如何進行技術改造你知道么？</p><p><br/></p><p>改造的目的是要提高窯爐的適應性、可持續生產性，降低管理難度、生產成本等，使產量、品質、節能降耗方面有所突破。</p><p> 2．1三帶布局</p><p> 三帶是指燒成中三個重要環節在窯爐中的分布，有預熱帶、焙燒帶、冷卻帶（含保溫帶）組成，它們在運行中各自完成燒成的部分工序，各為一體又互為依賴不可分割。拿烘燒并列式窯爐為例，多數窯爐的長度在90m－145ｍ之間，當窯長在110ｍ以內時，為了仍能達到高產、優質、節能的目的，讓我們不得不對現有窯長精確的使用?？梢栽诒簾牧仙贤诰蛞恍摿?，每家企業因為制坯材料的不同而決定燒成制度的不同，可依冷卻時制品的反應狀況制定自己窯爐的焙燒制度，大致分為平和型與敏感型兩種操作模式。</p><p> 敏感型：冷卻帶長度要在25ｍ～35ｍ之間才能保障制品的強度、色澤等性能指數達標。這樣只好縮短預熱帶的長度來完成運行，勢必導致坯垛預熱時間變短，減緩了火行的速度，使產能有所下降。</p><p> 平和型：冷卻帶長度只要在15ｍ～20ｍ之間就可以不影響制品的品質。這樣預熱帶就可以延長一些，使火行速度加快。另外焙燒帶向后移動以后，窯內的正壓增大了一些，窯底漏入的冷風數量變小或杜絕，對減少磚垛邊沿下部的欠火磚有利，但要把握好分寸別讓高溫下壓燒壞了窯車。</p><p> 這樣依據以上兩種冷卻現象的反應狀況，對窯爐的哈風、火眼、耐火窯墻、窯頂、熱水箱、余熱抽取等設施進行相應的論證定位，局部不合理之處要進行改造。</p><p> 有些較長的窯爐因為三帶布局不太合理，致使良好的生產性能無法發揮出來，比如：哈風數量偏少或分布的長度不足；火眼砌筑的排數偏少或位置靠前，這樣預熱帶過短就影響到了火行的速度。</p><p><br/></p><p><img src="/data/upload/image/20190603/1559544822227471.jpg" title="燒結磚.jpg" alt="燒結磚.jpg" width="310" height="300" border="0" vspace="0" style="width: 310px; height: 300px;"/></p><p><br/></p><p> 2．2火眼</p><p> 火眼的作用是外投燃料的進入口和觀察、處理火情。沿窯長方向一般設置長度在32ｍ～40ｍ之間，排距在０．９ｍ～１．２ｍ之間。操作時焙燒帶應放在火眼的中部位置，前面和后面的火眼可作為觀察火情之用，或者因蹲火及焙燒帶向后移位時仍可以掌控火情。橫向排數的多少要以窯爐的斷面大小而定，邊部火眼應距窯墻２０ｃｍ～２５ｃｍ左右，以確保提升磚垛邊沿處的溫度，又不使燃料落入邊沿處空隙造成燃燒不充分和產生不了較佳的溫度。里部、中部的火眼有著升溫與降溫的雙重作用，當火溫超高時也可用其降溫。</p><p>　　在業內有一種認識以為現在已是全內燃的焙燒模式了，火眼隨便有些就可以了。這樣的窯爐在點火時升溫困難，點火失敗的例子已屢見不鮮，在平日里因內燃偏小或其它方面的原因造成火度欠缺時，窯溫提升起來也緩慢低效，欠火制品的產生是難免的。</p><p> 2．3 哈風</p><p> 哈風的作用是在風機、風道等設施協同運行中完成對坯垛的預熱，并為焙燒提供足夠的燃燒氧氣。改造時要從數量、分布的長度、形狀的大小、結構造型、堅固程度、易維修等諸多方面著手，比如：為了對坯垛下部加強預熱，提高火行的速度，可把它改砌在Z下方并呈扁平形狀，高度在35cm～50cm之間，長度在55cm左右，數量不能低于8對兒。砌筑時要從耐高溫、耐塌坯垛的擦剮處考慮，并有在窯爐運行中清理堵塞在哈風內的坯快或修理風閘的功能。</p><p> 2．4余熱抽取</p><p> 余熱的抽取關系到干燥窯的供熱溫度高低，廢熱能的充分利用和改善卸磚工人工作環境等幾個方面。抽取口的位置應設在保溫帶中后部的上方或側上方，并制作有閘門裝置。抽取距離長度在12m～25m之間，當斷面越大或焙燒速度越快時抽取長度應隨之增加。有些窯爐的抽取口設置在窯墻的下部，這樣所抽走的熱能是有限的，應該加以改進。</p><p> 2．5窯車</p><p> 窯車為干燥與焙燒等生產提供了一個工藝平臺，在窯爐的運行中發揮著重要的作用。傳統的人工碼坯不但用工多，而且坯垛碼制的規范化程度也良莠不齊，隨著勞動力資源的日益緊缺和制品品質方面的拯待提高，各類碼坯機械就逐漸在墻材界推廣開了。但是為了操作技術性上的便捷及坯垛形態的合理性，對窯車的上平面尺寸是有一定要求的，尤其長度多少非常重要，中小斷面窯爐的窯車長度要與窯爐寬度相等，大斷面窯車的長度要與窯寬按一定比例的收縮。一些企業只好投入大量的人力、物力把原有制作有缺陷的窯車加長或割短，以適應碼坯機的操作需要。這要在制作窯車時提高規劃起點，以避免后來的設備升級帶來的被動。</p><p> 2．6壓力平衡</p><p> 隧道窯在密封方面遠不及輪窯、地溝窯的嚴實，尤其側部、下部成為聚氣和保溫的薄弱環節。它關系到火行速度的快慢，橫斷面的溫差大小，制品品質的均勻性，能耗量的多少等方面。當沙封、曲封、窯底壓力系統綜合利用的較好時，窯爐的密封性能才能提升到一定的高度。</p><p> 在建窯之初進坯端軌道下面的檢查道里，應設有一對或兩對抽風哈風，依靠開啟的大小調節窯底風壓力度。力爭與窯內的抽力大小一致，否則冷風漏入窯內或窯內的溫度、煙氣被抽入窯下。如果沒有抽風哈風時安裝一臺耐高溫風機，也能產生同樣的效果。在冷卻帶的檢查道里設置兩處注風口，尤其是中大斷面的窯爐熱量大、正壓太強時，可以有效控制高溫、煙氣的下壓而燒壞窯車。</p><p>2．7安全與可持續生產</p><p> 對于窯爐的各設施、設備因設計建造方面存在危及人身安全的隱患，都要一一改進、完善。凡是影響到窯爐的正常運行之處，尤其易引發熄火停窯事故的地方要全力整修，有些企業的窯爐一年中因這樣或那樣的故障，造成數次的被迫熄火停窯，讓聲譽和經濟都遭受到了重大的損失。</p><p><br/></p><p>淄博豐川環?？萍加邢薰緦Y磚的優化作出詳細的解釋。</p></div> <h3 class="tag">本文網址：http://www.wecamchat.com/news/474.html </h3> <h3 class="tag">關鍵詞：<a href="http://www.wecamchat.com/tag/%E7%83%A7%E7%BB%93%E7%A0%96">燒結磚</a> </h3> <div class="page">上一篇：<a 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//獲取當前滾動條高度 // _windowWidth=$(window).width();//獲取當前窗口寬度 moveQQonline();//移動面板 } //移動面板 function moveQQonline(){ //.stop()首先將上一次的未完事件停止，否則IE下會出現慢速僵死狀態，然后重新設置面板的位置。 $(".kf").stop().animate({ top: _windowScrollTop+100 }, "fast"); $('.alignCenter').stop().animate({ top: _windowScrollTop+133 }, "fast"); $(".kf-switch").stop().animate({ top: _windowScrollTop+100 }, "fast"); $(".float-kf").stop().animate({ top: _windowScrollTop+100 }, "fast"); } $(".kf_btn").toggle( function() { $('.open').addClass('close'); $('.alignCenter').hide(); $(".kf_main").animate({width:'hide',opacity:'hide'},'normal',function(){ $(".kf_main").hide(); var href=""; if(href==""){ $(".code").css("display","none"); }else{ $('.e_code img').animate({width:'hide',opacity:'hide'}); } }); }, function(){ $('.open').removeClass('close'); $(".kf_main").animate({opacity:'show'},'normal',function(){ $(".kf_main").show(); var href=""; if(href==""){ $(".code").css("display","none"); }else{ $('.e_code 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